50+ years of experience
Rotary spray application across diverse industries
CONSULTEX - A NAVIS-OWNED TECHNOLOGY
Rotary Spray
Application System
Precise application. Uniform coverage.
No-contact rotary spray technology delivers accurate, repeatable chemistry add-on, with closed-loop control that responds automatically as production speed changes.
1- or 2-sided application
Single- and dual-side configurations available
Closed-loop flow control
Automatic add-on adjustment as line speed changes
No contact with the web
Precision application without padding or mechanical contact
The customer outcome
Apply the exact chemistry—without touching the web.
Mechanical contact can cause streaks, distortion and variable add-on.
Consultex separates application from web contact, using controlled spray patterns and closed-loop monitoring to place the selected chemistry accurately and consistently.
Pretreatment
Digital-print pretreatment
Create the right canvas before printing.
Sharper lines. Deeper color. More consistent output.
Apply pretreatment precisely and uniformly before digital printing—without padding—to support maximum color distribution, precise design lines, deeper hues, a broader gamut and vibrant color.
- New-line or retrofit installation
- Touchscreen, menu-driven control
- Suitable for short runs and custom patterns
- Compatible with diverse fiber and ink systems
PRETREATMENT
Sharper lines.Deeper color.More consistent output.
Customer benefits
More uniformity. Less waste. Greater flexibility.
Speed-independent add-on
Closed-loop monitoring maintains the selected chemistry application as production conditions change.
Uniform results
Constant flow monitoring supports consistent add-on across the fabric width and production runs.
Resource savings
Precise spraying can reduce chemistry use, water load, drying demand and process waste.
Improved quality
Non-contact application supports even coverage without streaks, pressure marks or web distortion.
Process reliability
Robust components, redundant filtration and automatic tank functions support dependable operation.
Higher productivity
Automatic speed compensation and recipe control help shorten setup and reduce rework.
Flexible integration
Configure multiple rolls, tanks and spray zones for new lines, retrofits or stand-alone use.
Industries & applications
One spray platform. Many material markets.
Consultex technology can apply aqueous and compatible functional chemistries to flexible webs and linear production processes across textile and industrial markets.
01
Textiles
Softeners, enzymes, resins, repellents, primers and other performance finishes.
02
Nonwovens
Medical, hygiene, filtration, automotive, protective and industrial treatments.
03
Tissue
Lotions, emollients, surfactants, fragrances and antimicrobial chemistries.
04
Film
Silicone, antistatic, antifog and proprietary surface treatments.
05
Foil & metal
Corona and plasma pretreatment, spray application and smoothing.
06
Digital printing
Uniform pretreatment for sharper lines, stronger color, deeper hues and wider gamut.
Closed-loop precision
Select. Monitor. Adjust. Apply.
Metered. Monitored. Automatically adjusted.
The HMI, metering system, flow monitoring and rotary spray heads operate as one responsive process.
01
Select the add-on
Set the target through the touchscreen HMI.
02
Meter & filter
Stable flow through redundant filtration.
03
Spray without contact
Rotary nozzles apply chemistry without touching the web.
04
Compensate in real time
Closed-loop control adjusts as line speed changes.
Configured for your process
Build the spray system around your product.
Substrate
Fiber, weight, width, absorbency, surface character and web stability
Chemistry
Viscosity, solids, compatibility, filtration and target functionality
Application target
Selected add-on, coverage, penetration and uniformity
Sidedness & zones
Single side, dual side or multiple chemistry/application zones
Line arrangement
New production line, stand-alone system or retrofit installation
Controls
Multilingual HMI, recipes, speed compensation and process integration
Application development
Test the chemistry. Confirm the result. Scale with confidence.
Evaluate substrate response, spray pattern, add-on, penetration, drying demand and finished-product performance before finalizing the production configuration.
01
Define the product target
02
Evaluate the chemistry
03
Run spray trials
04
Measure uniformity & function
05
Engineer the production system
A Navis-owned technology
Application expertise. Engineering accountability. Lifecycle support.
Consultex brings more than 50 years of rotary-spray experience together with Navis application engineering, manufacturing, controls, commissioning, parts and service.
01
Application review
02
Material trials
03
Process engineering
04
Installation
05
Commissioning
06
Service & parts
Discuss your application
What are you trying to apply—and to what material?
Share the substrate, chemistry, working width, line speed and target add-on. We’ll help determine the right Consultex configuration.